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Transforming Fashion Returns: Key Trends in Reverse Logistics and Sustainability from the State of Fashion 2025 Report


The fashion industry is undergoing a transformative shift, driven by economic uncertainties, changing consumer values, and increasingly stringent sustainability regulations. The newly released State of Fashion 2025 Report by McKinsey sheds light on the current challenges and emerging trends that will shape the future of fashion. At CIRQUEL, where we’re committed to building solutions that address issues like overproduction, reverse logistics, and sustainability, these insights resonate deeply. Below, we break down the report’s key points and their implications for the industry.



Global Market Landscape

The fashion industry faces a challenging landscape marked by economic instability, fluctuating consumer confidence, and heightened sustainability regulations. Growth remains modest, with a clear shift in demand toward the Asian market, particularly in India and Japan. Meanwhile, regulatory bodies in Europe and beyond are setting stricter standards, pushing the industry toward circular models and sustainable practices.


Key Areas of Focus for 2025


1. Overproduction and Overstock

The report highlights a staggering amount of excess inventory:

“The industry produced 2.5-5 billion items of excess inventory in 2023, valued at $70-$140 billion.” - McKinsey

Overproduction has long plagued the fashion industry, resulting in financial strain and contributing to waste. As regulatory bodies enforce stricter mandates, brands are increasingly pressured to streamline their supply chains, improve forecasting, and adopt inventory management practices that prevent overstock. Companies are now focusing on end-to-end supply chain visibility, aiming to better align production with demand and reduce surplus.


2. Reverse Logistics and Returns

High return rates continue to challenge the industry, particularly in the U.S., where 16.5% of retail items were returned in 2022. This return process not only creates logistical complexities but also has a significant environmental footprint. Innovations such as ROPIS (reserve online, pick up in-store) aim to provide a solution, enabling customers to examine items in-store and reducing the need for returns.

At CIRQUEL, we believe reverse logistics should not only optimize returns but also play a key role in creating circular, sustainable solutions for managing returned inventory.


3. Circularity and New EU Legislation

With the recent adoption of the EU Ecodesign Regulation on May 28, 2024, the industry faces new rules that require sustainable product design, durability, and reparability. Notably, this regulation bans the destruction of unsold textiles and empowers the European Commission to impose similar restrictions on other product categories in the future.

Extended Producer Responsibility (EPR) policies are also gaining traction, requiring brands to manage the entire lifecycle of their products, including recycling and disposal. The regulation aligns with the EU’s broader sustainability goals, encouraging brands to incorporate circular practices from the initial design phase.


4. The Rise of the Resale, Rental, and Recycling Markets

The report confirms that circular business models, particularly resale and rental services, are on the rise as consumers gravitate towards more sustainable fashion options. The resale market has experienced explosive growth, offering consumers a way to access luxury and quality items at lower prices. Brands are responding by partnering with resale platforms or establishing their own channels for pre-owned products.

Rental services are similarly expanding, particularly in high-cost markets, offering consumers affordable access to fashion while promoting the circular economy. Recycling, too, is seeing significant investment as brands and organizations look for ways to manage end-of-life items sustainably.


5. Technology’s Role in Circularity and Sustainability

The report highlights the crucial role of technology in achieving circularity goals. AI-driven demand forecasting, data analytics, and computer vision are increasingly used to improve inventory accuracy and reduce waste. The new Digital Product Passport requirements in the EU underscore the need for traceability and transparency, allowing consumers and brands to track products throughout their lifecycle.


Moving Towards a Circular Future

The findings of the State of Fashion 2025 report emphasize that a truly circular and sustainable future for fashion requires a comprehensive approach. From tighter inventory controls and streamlined returns processes to active engagement with resale, rental, and recycling platforms, the industry has a long journey ahead.


At CIRQUEL, we are building solutions that enable brands, warehouses, and other stakeholders to meet these demands, empowering the fashion industry to become more sustainable and resilient. Our platform focuses on optimizing returns, repurposing overstock, and creating streamlined reverse logistics pathways that align with the new sustainability mandates.

As we embrace the shift toward a circular economy, we invite you to join us in exploring innovative solutions that can transform the way fashion functions.
Let’s work together to build a future where sustainability and profitability go hand in hand.

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